Ultrasonic Cutter | Wondercutter S by Cutra | 40,000 Vibrations Per Sec | Maximize Efficiency & Minimize Heating (Gray)

Product Information

Instead of using an abrasive slurry to remove material, the surface of the tool is impregnated with diamonds that grind down the surface of the part. In addition, ultrasonic vibration machining can only be used on materials with a hardness value of at least 45 HRC. We suggest you choose our Audited Suppliers to do business with, since all the Audited Suppliers have been authenticated by the leading inspection, verification, testing and certification companies in the world. You can check their audited report to get more details of Ultrasonic Cutter products and Ultrasonic Cutter suppliers. Compared to other separation processes ultrasonics stand out with high process speeds and immaculate cutting edges which can be sealed in the same process step.

Variations in materials, tools, and cutting parameters can have a significant impact on the cutting force, cutting temperature, and system impedance characteristics during machining. I wasn't sure whether this was going to be worth it or not but i liked the idea of easily cutting thru plastic so i thought i'dgive it a try. However, while there is no fixed and predefined outline in cutting, for ultrasonic stamping the shape is defined by the tool.

Since we can select the model most suitable for your cutting work, we ask that you confirm the sharpness of the selected model by test cutting first. Possibilities in the manufacturing industries increase exponentially with the use of composite materials but at the same time, their characteristics often pose big processing challenges. Microfine welding of the fiber ends and subsequent separation in a single operation enables the efficient production of high quality products of medical and filter technology. As shown in the figure, when the tool begins to enter the machining state, the cutting force increases instantly.

Ultrasonic machining technology has gone through a budding stage from its inception to about 2000 and then a rapid development stage for more than 20 years. Producing a mind-boggling 40,000 vibrations PER SECOND, WonderCutter breezes through an amazing array of materials with such ease you simply will not believe your eyes . The main challenges in processing these materials include significant surface damage, rapid tool wear, and low processing efficiency. To reduce weight, and therefore fuel consumption, plastic components are widely used in the automotive industry.This article will cover the characteristics of ultrasonic machining technology through the classification of the ultrasonic machining system, the typical structure of the ultrasonic machining system, ultrasonic drive control technology, and ultrasonic process technology. The Sonic Saber is one of those products that you have to try for yourself to understand the appeal. Technology is forever changing, and so are our suppliers and Ultrasonic Cutter who always keep their standards high and has fostered innovation in everything they do. Because ultrasonic vibration machining is driven by microchipping or erosion mechanisms, the material removal rate of metals can be slow and the sonotrode tip can wear down quickly from the constant impact of abrasive particles on the tool.

Transducers are completely sealed so as to avoid contact of electrical parts with water during washing.

Additionally, ultrasonic machining is capable of manufacturing fragile materials such as glass and non-conductive metals that can not be machined by alternative methods such as electrical discharge machining and electrochemical machining. Sino Sonics Ultrasonic cutting systems are ideal for cutting rubber, plastic, food (cake, biscuits), composite aerospace materials such carbon fiber, Nomex and various honeycombs.